Case Studies
See how DTC and retail brands cut costs, eliminated stockouts, and shipped faster with CPGFactory.ai.
6
brands featured
100%
batch accuracy
4 wks
avg. turnaround
12%
avg. cost savings
70%
faster
Cream Formulators
Glow Botanics
Glow Botanics was losing sales to stockouts caused by their contract manufacturer's 12-week lead times. After switching to CPGFactory.ai, they cut turnaround to 4 weeks and eliminated backorders entirely.
Lead Time Reduction
12 wks to 4 wks
Cost Savings
14% per unit
Stockout Incidents
0 in 6 months
SKUs Manufactured
24
40x
scale-up
Tablet Formulators
Vital Greens Co.
Vital Greens went viral on TikTok and needed to scale supplement production immediately. Their legacy CM quoted 8 weeks. CPGFactory.ai had new production running in 10 days and scaled to 200K units within the month.
Scale-Up Time
10 days
Monthly Output
5K to 200K units
Batch Accuracy
100%
Cost Per Unit
-11% vs. previous CM
8
SKUs launched
Drink Formulators
Hydra Drinks
Hydra Drinks needed to test 8 new flavor variants simultaneously to hit their retail launch window. Traditional CMs required separate runs for each. CPGFactory.ai's robotic lines handled all 8 in parallel with full QA on every batch.
Flavors Produced
8 simultaneously
Time to Shelf
28 days
QA Pass Rate
100%
Savings vs. Multi-Run
38%
16%
lower COGS
Cream Formulators
Aura Skincare
Aura Skincare was paying premium prices for inconsistent batches from their offshore manufacturer. CPGFactory.ai's AI formulation engine optimized their ingredient ratios, reducing cost while improving stability scores by 22%.
COGS Reduction
16%
Stability Improvement
+22%
Reformulation Time
48 hours
Defect Rate
0.0%
50%
faster compliance
Tablet Formulators
Peak Nutrition
Peak Nutrition was spending months going back and forth with regulatory consultants. CPGFactory.ai's compliance engine flagged issues in real-time during formulation, cutting the path to FDA compliance in half.
Compliance Timeline
6 wks to 3 wks
Regulatory Flags Caught
12 pre-production
Consultant Fees Saved
$45K
Products Launched
6
30
days to shelf
Drink Formulators
SipWell
SipWell had a seasonal product window and needed to go from concept to Whole Foods shelf in under 5 weeks. CPGFactory.ai delivered -- formulation, compliance, production, and fulfillment in exactly 30 days.
Total Timeline
30 days
Retail Partners
Whole Foods, Sprouts
First Run Volume
50K units
Reorder Rate
100% within 45 days
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